I get quite a few emails from readers of my blog asking how my QO-100 satellite station is put together and so, I thought perhaps now is a good time to put together an article detailing the complete build.

My QO-100 satellite ground station is built around my little Icom IC-705 QRP transceiver, it’s a great little rig and is ideal for the purpose of driving a 2.4Ghz transverter/up-converter.

Of course all the software used for the project is Opensource and freely available on the internet.

The station comprises of the following building blocks:

• Icom IC-705 Transceiver
• DXPatrol 28/144/433Mhz to 2.4Ghz Up-Converter
• DXPatrol GPSDO Reference Oscillator
• DXPatrol 2.4Ghz 5/12w Amplifier
• Nolle Engineering 2.2 turn 2.4Ghz IceCone Helix Antenna
• 1.1m (110cm) Off-set Dish
• Bullseye 10Ghz LNB
• Bias-T to feed 12v to LNB
• NooElec SmartSDR Receiver
• PC Running Kubuntu Linux Operating System
• GQRX SDR Opensource Software
• Griffin Powermate USB VFO Knob
• QO-100 Ground Station Dashboard developed using Node-RED
• LMR400-UF/RG58 Coax Cable

To get a good clear view of the QO-100 satellite I have the dish mount 3.2m above the ground. This keeps it well clear of anyone walking past in the garden and beams the signal up at an angle of 26.2 degrees keeping well clear of neighbouring gardens.

The waterproof enclosure below the dish houses all the 2.4Ghz equipment so that the distance between the feed point and the amplifier are kept to a minimum.

The DXPatrol amplifier is spec’d to run at 28v/12w or 12v/5w, I found that running it at 28v produced too much output for the satellite and would cause the LEILA alarm on the satellite to trip constantly. Running the amp at 12v with a maximum of 5w output (average 2.5-3.5w) is more than enough for me to have a 5/9+10 signal on the transponder.

The large 1.1m dish gives me quite an advantage on receive enabling me to hear the very weak stations with ease compared to other stations.

The photo above shows the 2.4Ghz equipment mounted in the waterproof enclosure below the dish. This photo was taken during the initial build phase before I rewired it so, the amplifier is shown connected to the 28v feed. To rewire the amp to 12v was just a matter of removing the 28v converter and connecting the amp directly to the 12v feed instead. This reduced the output from a maximum of 12w down to a maximum of 5w giving a much better (considerate) level on the satellite.

It’s important to keep all interconnects as short as possible as at 2.4Ghz it is very easy to build up a lot of loss between devices.

For the connection from the IC-705 to the 2.4Ghz Up-Converter I used a 7m run of
LMR-400 coax cable. The IC-705 is set to put out just 300mW on 144Mhz up to the 2.4Ghz converter and so it’s important to use a good quality coax cable.

Once again the output from the 2.4Ghz amplifier uses 1.5m of LMR-400-UF coax cable to feed up to the 2.2 turn Icecone Helix Antenna mounted on the dish. This keeps loss to a minimum and is well worth the investment.

The receive path starts with a Bullseye LNB, this is a high gain LNB that is probably one of the best you could use for QO-100 operations. It’s fairly stable frequency wise but, does drift a little in the summer months with the high temperature changes but, overall it really is a very good LNB.

The 12v feed to the LNB is via the coax and is injected by the Bias-T device that is in the radio shack. This 12v feed powers the LNA and associated electronics in the LNB to provide a gain of 50-60dB.

From the Bias-T the coax comes down to the NooElec SmartSDR receiver. This is a really cheap SDR device (<£35 on Amazon) based on the RTL-SDR device but, it works incredibly well. I originally used a Funcube Dongle Pro+ for the receive side however, it really didn’t handle large signals very well and there was a lot of signal ghosting so, I swapped it out for the NooElec SDR and haven’t looked back since.

The NooElec SmartSDR is controlled via the excellent Opensource software GQRX SDR. I’ve been using GQRX SDR for some years now and it’s proven itself to be extremely stable and reliable with support for a good number of SDR devices.

To enhance the operation of the SDR device I have added a Griffin Powermate VFO knob to the build. This is an old USB device that I originally purchased to control my Flex3000 transceiver but, since I sold that many moons ago I decided to use it as a VFO knob in my QO-100 ground station. Details on how I got it working with the station are detailed in this blog article.

Having the need for full duplex operation on the satellite this complicates things when it comes to VFO tracking and general control of the two radios involved in the solution and so I set about creating a QO-100 Dashboard using the great Node-RED graphical programming environment to create a web app that simplifies the management of the entire setup.

The QO-100 Dashboard synchronises the transmit and receive VFO’s, enables split operation so that you can transmit and receive on different frequencies at the same time and a whole host of other things using very little code. Most of the functionality is created using standard Node-RED nodes. More info on Node-RED can be found on the Opensource.radio Wiki or from the menu’s above.

I’ll be publishing an article all about the QO-100 Dashboard in the very near future along with a downloadable flow file.

I’m extremely pleased with how well the ground station works and have had well in excess of 500 QSO’s on the QO-100 satellite over the last last year.

More soon …

I’ve been wanting to tidy up the cabling to the 12v DC PSU for some time in the radio shack as like many HAMs I have a number of radios/devices that all need a 12v feed but, only two connectors on the front of the PSU. The net result was a birds nest of wires all connected to the PSU making it impossible to disconnect one device without others getting disconnected at the same time.

Looking online I found that many of the HAM outlets stores sell nice little 12v DC distribution boxes that would be ideal however, they’re all priced somewhat high for what they are so, I decided to purchase the parts and make one myself.

Searching on Amazon I found all the necessary parts for less than a quarter of the cost of commercially made units. A couple of days later the parts arrived and sat on my desk in the shack for a few weeks. Yesterday I finally found the time to make a start on the project.

After much drilling and filing I had the necessary holes/slots cut in the plastic box for the 4mm connectors and fuse holders and started wiring them up. Part way through my 30 year old soldering iron decided to die and so I had to stop and wait for a replacement to arrive.

With the new soldering iron in hand it only took 30mins or so to complete all the joints and I soon had the box together ready to test with my multimeter to ensure I didn’t have any shorts or crossed wires.

With testing complete and fuses in place I connected it up to the PSU and then connected all the devices one by one checking for voltage drops as I went.

I now have my CG3000 remote auto ATU, GPSDO, QO-100 ground station and IC-705 all nicely connected in a much tidier fashion than before, all for considerably less than the commercially available alternatives.

More soon …