Constructors tend to copy popular designs, good or bad, and one of the components they see in pics online are the compensation capacitors connected across the 50Ξ© interface jack.
Single layer high voltage ceramic capacitors are popular, blue is the popular colour for high voltage ones, selected on specified capacitance and some very high voltage rating, often in the range of 3-6kV.
No, I didnβt forget Q, D, tan Ξ΄, or ESRβ¦ I left them out because constructors donβt seem to consider that part of the requirement.
So letβs review the sense of this.
Voltage rating
Q: What is the peak voltage in a 50 ohm load at 1kW?
A: 316Vpk.
So what is an appropriate capacitor rating with some safety margin?
1kV gives a 10dB safety margin at 1000W in 50Ξ©.
500V gives a 14dB safety margin at 100W in 50Ξ©.
So, you might ask why people seek out 6-20kV capacitors.
Q, D, tan Ξ΄, ESR
Q, D, tan Ξ΄, ESR are different metrics of the dielectric loss of the capacitor.
Letβs focus on Q. Q or quality factor is given by \(Q=\frac{|X|}{R}\). In admittance terms, we can also say \(Q=\frac{|B|}{G}\).
Power lost in the capacitor with a constant applied AC voltage can be calculated several ways, one is \(P=V^2 G=\frac{V^2 |B|}{Q}=\frac{V^2}{Q |X|}\)β¦ the last can be convenient.
Another useful equation is \(P=\frac{V^2 2 \pi f C}{Q}\), so increasing voltage V, frequency f, and capacitance C increase dissipation; and increasing Q decreases dissipation.
So for example:
- at 100W in 50Ξ©, V=70.7V;
- if Ccomp was a 100pF 1kV capacitor and at 30MHzΒ Q=100, |X|=53; and
- P=0.943W.
1W dissipation will probably overheat a 8mm diameter disk ceramic capacitor, so whilst it easily withstands the applied voltage, it is not up to 100W continuous RF power.
For this scenario, Q needs to be perhaps 500 or more for capacitor temperature reasons.
RF capacitors
Capacitors are made with a wide range of dielectric chemistry, and within the broad ceramic capacitor category, dielectrics (and capacitors) are often denoted as Class 1 and Class 2. Class 1 dielectrics have much higher Q than Class 2, and Class 1 dielectric is often used for capacitors of 100pF or less, but Class 2 dielectric is used above that.
If you need say 120pF, it may be better to use two smaller capacitors in parallel as they are more likely to use Class 1 dielectric and you also get the benefit of a little more surface area to help with heat dissipation.
An example thermal analysis
Above is the internals of a common mode choke which uses 10pF 3kV 6mm ceramic capacitors for compensation of the coax pigtails. Measured capacitor Q is 500 @ 30MHz.
Above is a thermal pic of the internals with temperature stabilised running 100W @ 30MHz. The capacitor temperature reaches 20.2Β°, a rise of 5.7Β° at estimated dissipation 18.5mW. Note that these small capacitors have very low specific heat capacity, the temperature stabilizes in just 10s in this example.
Note that the dissipation in a 100pF capacitor of the same Q would be 10 times as much, ~0.2W, and even though a 100pF capacitor has more surface area, it may overheat at that power (especially inside an enclosure with other heat sources).
You donβt need a thermal camera to evaluate your own build, if you cannot comfortably touch the capacitor at some power level, it is too hot and that is excessive power.
Transmission line stub
A transmission line stub may offer a practical alternative to a capacitor.
People often speak of one of the properties of a certain coaxial line as a certain capacitance per length, pF/m, and would suggest that since RG58A/U is specified as 101pF/m, then a length of 990mm would be equivalent to 100pF. That is quite naive.
Above is a plot of impedance components of 790mm @ 30MHz, and |X|=53, the same reactance as a 100pF capacitor, but somewhat shorter.
Above is a calculation from SimNEC of the power lost in the transmission line stub at 70.7V applied, the voltage due to 100W in 50Ξ©. Power lost is 0.7W which will result in a quite small increase in line temperature.
The example illustrates that such stubs are not equivalent to high Q capacitors, Q in this case is 130, not wonderful at all.
Letβs consider two shorter stubs in parallel.
Above is a calculation from SimNEC of the power lost in the transmission line stub at 70.7V applied, the voltage due to 100W in 50Ξ©. Power lost is 2*0.17=0.34W, half that of the previous case,Β which will result in a quite small increase in line temperature. Q in this case is 270, not wonderful, but better.
Now one advantage of the latter configuration is that it can be constructed by taking a single length of coax equal to the sum of the two stubs, forming into a shaped loop and connecting braid to braid and inner to inner at the ends to make a two terminal open circuit stub. There is no need to weatherproof the open ends that would otherwise exist.
Conclusions
For capacitors commonly used for compensation of RF transformers:
- heating is an important limitation, and one that is commonly ignored;
- extreme voltage rating is often uppermost in constructors minds, but that may be less a priority than thought, and may also lead to selection of a capacitor with poorer losses and higher operating temperature;
- replacing a failed capacitor with a higher voltage rated one might not be the best solution;
- transmission line stubs may provide a practical alternative; and
- mindless copying of published designs might not produce good results.
Last update: 7th October, 2024, 6:26 PM