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Old Tricks, Lore, and Art -- Freezing and Baking our LC VFOs -- An Example from Cuba

29 April 2024 at 10:40


Pavel CO7WT explained why Cuban hams used a process of thermal endurance to improved the frequency stability of their homebrew rigs:Β 

Β  --------------------

I'm CO7WT from Cuba, I started my endeavor in ham radio with a islander board.

They (FRC, like ARRL but in Cuba) made a print of a PCB to build the Islander, with component numbers and values, making construction fool proof, I think it was on the 90 or end of the 80...

Mine was built with scraps from an old KRIM 218 Russian B&W TV as Coro's explain, later on I get the 6bz6 and 6be6 tubes for the receiver (this worked better than the Russian parts) the VFO was transistorized, made with Russian components. AΒ friend CO7CO Amaury, explain me a trick: thermal endurance:

For a week put a crust of ice on the VFO board by placing it in a frosty fridge during the night. Put them in the sun by day.Β This indeed improved stability, this was an old trick.

By thermal endurance I mean improving thermal resistance vs tolerance, meaning that tolerance doesn't vary as much with temperature changes.

Β It's crazy, but it worked!!

I remember that my vfo was on 7 MHz, with Russian kt315 as normal Russian transistors and capacitors, nothing 1-5%, 20% at most, it ran several khz in 5-10 min, mounted on a Russian "Formica" board (no PCB) and wired underneath.

After that treatment to the complete board with components and everything, including the variable capacitor; I managed to get it to "only" noticeably in the ear after 30-40 minutes.

To me it was magic!!

Basically, what I'm describing is just "thermal annealing", but Cuban-style and with more extreme limits.

In a refrigerator you could easily reach -10 c and in the sun for a day in Cuba 60-80 celsius at least.

In Cuba in the 1990s-2010s many designs of DSB radios proliferated, both direct conversion and super heterodine (using an intermediate frequency)

At first tubes and then transistors, mostly using salvaged parts, so it was common to find 465/500 kHz (if common Russian) 455 khz and 10.7 Mhz with or without "wide" filters since narrow filters for SSBs were not scarce: they were almost impossible to get.

Not only that, crystals, ifs, PCBs, transistors, etc.

Then, around the 2000s, Russian 500 khz USB filters began to appear (from Polosa, Karat, etc. equipment from companies that deregistered and switched to amateur radio) and that contributed to improving... Even though at 7 MHz 500kc if is very close.

I made many modifications with the years mostly from 1998 to 2004 ish... better filters in front of the first RX stage (same IF described between stages) improved selectivity and out of band rejection, remember we had on that days broadcast as low as 7100 khz

Tx part was a pair of russian 6P7 (eq. RCA 807) in paralell, etc.

The JagΓΌey and others is one of those evolutions...

Β This is something I remember...

73 CO7WT

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This is not as crazy as it sounds.Β  We can find versions of the same technique in the writings ofΒ Roy Lewellan W7EL, Doug DeMaw W1FB, and Wes Hayward W7ZOI. Β I found this 2007 message from our friend Farhan VU2ESE:Β 

I think the word 'annealing' is a bit of a misnomer. the idea is to thermally expand and contract the wiring a few times to relieve any mechanical stresses in the coil. after an extreme swing of tempuratures, the winding will be more settled.
this techniques owes itself to w7EL. I first read about it in his article on the 'Optimized transceiver' pulished in 1992 or so.
but all said and done, it is part of the lore. it needs a rigorous proof.
- farhan

https://groups.io/g/BITX20/topic/copper_wire_annealing/4101565?p=,,,20,0,0,0::recentpostdate/sticky,,,20,1,860,4101565,previd%3D1193595376000000000,nextid%3D1194269624000000000&previd=1193595376000000000&nextid=1194269624000000000


And here is another example of coil boiling:Β 

https://www.qsl.net/kd7rem/vfo.htm

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I can almost hear it,Β  all the way from across the continent:Β  Pete N6QW should, please, stop chuckling.Β  Obviously these stabilization techniques are not necessary with his beloved Si5351.Β  Some will see all this as evidence of the barbarity and backwardness of LC VFOs.Β  But I see it as another example of lore, of art in the science of radio. (Even the FCC regs talk about "Advancing the radio art." ) This is sort of like the rules we follow for LC VFO stability:Β  keep the frequency low, use NP0 or silver mica caps, use air core inductors, keep lead length short, and pay attention to mechanical stability.Β  Sure, you don't have to do any of this with an Si5351.Β  Then again, you don't have to do any of this to achieve stability in an Iphone. But there is NO SOUL in an Iphone, nor in an Si5351.Β  Give me a Harley, a Colpitts, or a Pierce any day.Β  But as I try to remember, this is a hobby.Β  Some people like digital VFOs.Β  "To each, his own."Β 


Thanks Pavel.Β 


A Soviet Tube in Cuba: The "Little Spider"

28 April 2024 at 10:17


I hope readers have picked up on the discussion of the Islander DSB rig out of Cuba. We had a bit of a breakthrough on this recently. I've been writing about it on the blog:Β 

https://soldersmoke.blogspot.com/2024/04/re-building-islander-dsbcw-rig-in-cuba.htmlΒ 

One thing I think is especially interesting:Β  The Cubans were using parts taken out of old Soviet TV sets.Β  One of the tubes used in the VFO section of the Islander was known among theΒ CubanΒ hams as "the little spider."Β 

Arnie Coro CO2KK explains why:Β 

"VFO is made with ONE of the 6 "little spider" 5 pentodes... By the way, I am sure you will like to know why the tube is locally known like that... the ZHE letter of the Cyrillic alphabet is something difficult to pronounce to a Cuban - or any other non slavic for the matter - and it resembles like a little spider on the tube's carton and... that's why it is not a 6 "ZHE" 5 but a 6 "little spider" five!!!"

Re-building the Islander DSB/CW Tube Rig in Cuba

26 April 2024 at 10:15

The VFO Board

The "motherboard" for an Islander
Islander boards recently obtained in Cuba by CO7WT

Pavel CO7WT is making great progress in re-building an Islander DSB rig, the same kind of rig that got him started in ham radio, and that was so popular in Cuba years ago.Β  Here are some background blog posts on this rig:Β Β https://soldersmoke.blogspot.com/search?q=IslanderΒ  In essence, the Islander was the earlier tube DSB/CW rig; the Jaguey was a later, solid-state DSB/CW rig.Β 

When they get this Islander going, hams outside Cuba should definitely try to work this re-creation of an important rig.Β 

Thanks Pavel for all the information.Β  I will share with the group info that Pavel sent about temperature stabilization techniques used on this rig.Β Β 

Pavel CO7WT writes:Β 

Great news, today I received the package from my colleague in zone 6.

Two original islander motherboards and one from the vfo!

I'm doing a search among old technical friends in the city and in the country to see if I can put together at least a transceiver motherboard.

Audio triode-pentode is easy, as is tx pentode and audio double triode.

The difficult ones would be the 6cb6 and 6bz6 of the receiver... At least according to what I have polled among my local friends...

Tomorrow some friends are going to start looking for bases and valves that can be used to build a trx islander.

All out of pure nostalgia. I intend to make it qrp, that is, up to the output pentode, which there is between 3-5W of power, that is enough for me.

I am looking for alternatives for small sources, perhaps I will use switching for the filaments and we will see what I can get for the 180-250v of the plates.


Earlier:Β 

CO7WT here, built a pair of the Islander back in the time, the most scary part was the power supply.

The 600V is 300ish V from the transformed DOUBLED stright from the transformer and if you look closely on the diagram the doubling capacitor need to be of good quality otherwise it will explode in the spot.

As you can imagine, using scrapped parts means that very often this capacitor explodes, even after a few months of duty, that was a common problem.

We used to use 47uF/800v from Germany that was almost easy to obtain, but exploded like fireworks a given day.

Later I learned that if you put a resistor of about 1k 5W in series and work it for a while like this [no real voltage at the end] it will behave in the future and this trick saved many, a trick that was shared with Coro CO2KK and he found the explanation on the taming/training of the dielectric after storage/inactivity will prevent it from exploding.

I think he made mention this on a DXers Unlimited program...


Carlos’ Shortwave Art and recording of Radio Havana Cuba (April 12, 2024)

By: Thomas
13 April 2024 at 10:22
Many thanks toΒ SWLing PostΒ contributor and noted political cartoonist,Β Carlos Latuff, who sharesΒ his radio log art of a recent Radio Havana Cuba broadcast. Carlos notes: News bulletin from RΓ‘dio Habana, Cuba, on 11760 kHz, heard in FlorianΓ³polis, Brazil.
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