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Fixing the 20m QCX radio

19 June 2018 at 10:45

I've had my 20m QCX kit working now since just after Christmas. While the build was quite straightforward I did have a few problems.

Click to enlarge the photograph by the way.

The first was that I managed to blow the 7805 regulator while leaving the radio running on WSPR one morning. Having replaced that I found that the rig was quieter and there was no TX output any more. Thinking I had also blown the PA transistors I replaced all three of the BS170s, but that didn't help either.

Anyway, after a lot of help on the QCX reflector I decided that the fault had also taken out theΒ 74ACT00N chip. This had been soldered onto the board directly so had to be cut out with a Dremel and a new IC socket installed.

And after finding a short somewhere near the PA transistors all was well - success! Output using a 12.6V Lithium battery pack was about 1.8W

I have been using it on and off ever since as it has a really nice receiver - even took it to North Norfolk as I detailed in another post.

But one thing always bugged me - why only 1.8W? When I built it originally I was getting more like 3W, so perhaps it was the replacement BS170 transistors, which came off Ebay on a slow boat from China.

So having a few hours free today I ignored my own "if it ain't broke don't fix it" mantra and pulled it apart. I replaced all three BS170s with new ones bought from the GQRP club and while I was at it I replaced C22 with a 0.1uF capacitor to try and soften the sidetone a little.

I managed to break one of the wires to one of the control buttons on the front in the process, but it is now all back together.

And the power output is now just under 3W with 12.6V - success! I have no doubt I could get more if I messed around with the band pass filter, but I don't think it is worth it. I tend not to run it on 13.8V as the regulator gets VERY hot indeed.

Anyway, it is a great little radio and will be going on some more journeys no doubt.

I can thoroughly recommend it as a kit project - see QRPLabs site. My case came from Banggood in China and only costΒ  a few pounds. It did take about 10 hours to machine (posh word for drilling out with a Black and Decker and attacking it with a file).

The label was produced in Photoshop and printed off by Photobox.co.uk. I ruined the first one by spraying it with varnish, which made the dye run. Luckily I have a few more spares and may eventually cover one in sticky-back plastic. But for now it looks great.

The red buttons were bought just before Maplin went bust so are a lasting tribute to what was one of my favourite shops and the result of much ribbing by the family every time I went there - RIP Maplin.

"Bumps on the Air" 2018 - QRP in North Norfolk, UK

24 May 2018 at 18:35

Today was 2018 ”Bumps on the Air” day for me. Because we don’t have any summits in Norfolk I have to make do with tiny hills, or bumps!

Two years ago Jim G3YLA and I climbed up Beeston Bump (63m) and did some amateur radio operating. This year I wanted to beat that so drove to Norfolk’s mightiest peak – Beacon Hill near West Runton at 103m. Ta dah!

Actually, this wasn’t a very exciting spot as there are just two rotting benches, a flag pole and trees all around.

Nevertheless, I set up my end fed half wave vertical on a 10m fishing pole and connected up my Yaesu FT817. There wasn’t too much about but I worked John F5VKU (also G8MM) near Cannes with 5W SSB. He said he was struggling to hear me.

My 20m QCX radio - click to enlarge any image.
After playing with SSB for a bit and failing to break some pile ups I connected up my 20m QCX radio and tried some CW. I was really surprised as Karl IV3RJH came back to me, 559/549 both ways. I was running about 2W, he was running 3W.

I do have to fix the sidetone on the QCX as calling CQ sounds more like β€œthump-de-thump-thump-thump-thump-de-thump”. I have the new capacitors, but am waiting for some new BS170 transistors so I can hopefully up the power level to more like 4W too.

But the QCX is an amazing radio for the money and hey, I built it myself, complete with the case and custom label, so any QSO makes me smile.

Another 20m SSB session with the FT817 and I bagged Jack OH3GZ and Juha OH6QAZ.

At this point I packed away and after lunch headed for Beeston Bump on the coast near Sheringham. I’ve written about this before as it has a fantastic view over the North Sea.

Anyway, I put up the EFHW vertical for 20m and set to with 5W CW from my Elecraft K1. This raised Gert OH/DL7UG and Dima RW4C. I then bagged Fabi IK5IiS near Florence.

Also heard were stations in Cypus and Canada, but the Cyprus station on SSB couldn’t hear me and the Canadian seemed to be sending his life story in CW to another station and I got fed up waiting to call him!

I also had a play with my 3W MTR3, but didn’t work anyone as I could see rain clouds coming and decided to pack up.

So not a bad day’s radio. The Elecraft K1 and Yaesu FT-817 worked flawlessly. I think I was getting some RF into the keyer on the QCX as I had trouble sending β€œ/P” – the β€œ/” turned into a right mess sometimes, although I had no trouble sending it on the K1 with the same Palm Paddle.

The moral is that life is NOT too short for QRP!

Update: I checked the reverse beacon network last might and saw that I had been picked up across Europe while calling CQ, but often with no response. Some of these SNR figures are quite large too. In other words I was loud enough.

That's a shame as it would have been nice to have worked some more stations.

Is this because of a lack of activity? Or is it because, as I often wonder, that a lot of people have moved to FT8?

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