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Suzu 12 — All Discrete Component Guitar Amplifier for 2023

4 December 2022 at 22:28
In January & February 2023, I built 4 smaller size versions of the GAA -12 Practice Guitar Amp that we call Suzu. My design goals included fresh & unique circuitry, all discrete components, all split supply amplifiers plus a clean & simple signal path. I'll show my 4th and best version. Serving as my upstairs guitar practice amp, I specifically designed it for the T-style or Fender Telecaster ™ guitar and a 10 inch speaker.
 
The overall tone flavor of this amp harkens the Gibson GA-50. I avoided a mid range tone control and deep middle frequency scooping. If you boost the bass and treble controls, you do create some mid scooping but it's low Q and quite subtle compared to old black panel Fender guitar amps of lore.

Note this was originally published as an update on Dec 4, 2022.  I added much new content and then re-published it on Feb 20, 2023.

— C O N T E N T S —

1. Preamplifer 1
2. Preamplifier 2  + design spreadsheet to download
3. Power supply
4. Power Amp - PA -
5. Speaker
6. Miscellaneous Photos

Click here for my Guitar-Related Index
 


1. Preamplifer 1


Above — First preamplifier schematic. Preamp 1 and 2 connect directly to the main DC power supply with no voltage regulation to get the maximum possible rail to rail AC guitar signal. To subdue power supply ripple and to isolate the preamplifier from the PA supply, a ripple filter feeds the preamp stages DC. I employed further RC low pass filtration on each stage to enhance ripple & noise rejection in this single coil pickup purposed guitar amplifier.
 
The input 12K stopper resistor and capacitor form a low-pass filter to prevent AM radio detection. Eleven volt zener diodes clamp excessive signal amplitude from popping the input. This cold/dry Winter [coldest temperatures every recorded here in 2022] caused a lot of electrostatic buildup and discharge. Shocking. Sadly, empirically, I learned that static discharge can easily blow up front end circuitry & that all guitar amps need input protection.

A low-noise JFET with 1 megohm gate resistance provides a high input Z to the guitar pickup(s) and drives an emitter follower so the following stage tone circuit sees a low output impedance. The JFET voltage gain is set to about 3.3 with the 2K7 gain setting, source degeneration resistor. I normally set my maximal input stage voltage gain between 3 and 5. The JFET source current = 1.3 mA. The emitter follower collector current = 2.4 mA. When AC coupled to a 1K resistor load, the JFET + emitter follower can pass a 1 KHz signal with a magnitude of ~8.6 Vpp before it starts to clip.  Lovely.

I prefer to bias each preamp block with a signal generator and DSO running and temporary resistor load AC connected. I strove to run the lowest possible current for each stage along the signal path. I chose the FET drain resistor value by temporarily substituting in a 10K potentiometer while adjusting it to get the highest clean signal swing at my bias point and then swapped in the nearest standard 1% metal film resistor. Almost every resistor is a 1% metal film and I happily grew my metal film resistor collection this Winter.

 
2. Preamplifer 2

Preamplifer 2 functions as the heart of my amplifier.  I spent a month on this stage alone. Most of my discrete circuit designs resembled op-amps: For example, differential input, a voltage amp, plus a low Z output, however, but I found it wasn't necessary since I was not pursuing a ultra-linear preamp design. Some guitar amps built with op-amps and careful local + global feedback are said to sound sterile or too HiFi.  Perhaps this rings true?

I did not get hung up on an ultra-linear signal path, rather tried my best while avoiding the emitter-coupled pairs found in op-amps plus many other analog ICs. It's fun to bias discrete transistors, calculate & measure things like input impedance, or the feedback values needed to get a particular gain and so forth. I miss this stuff. Old school electronics for analog dinosaurs like me.
Above — Second preamplifier schematic. The 22 µF input capacitor gets driven by emitter follower Q4 from Preamp 1. Preamp 2 voltage gain = 17.7 

The Baxandall tone circuitry time constants reflect that T-style guitars generally sound bright.  For the classic 100 Hz / 10 KHz Bass + Treble 3 dB turnover tone section, you might wish to run 100 nF and 15 nF for the capacitors respectively. The 50K bass potentiometer works well since I tend to 'pump the bass' & this prevents the impedance from getting too low at the extreme wiper setting seen when when boosting hard.
The treble and bass are fairly independent and the boost / cut is just over 10 dB. Clearly op-amp tone controls boost and cut with more amplitude, but this work OK and proved very simple. The emitter of Q6 provided a convenient node for negative feedback into the tone circuit.
 
The two 100 µF coupling capacitors help boost the low end for bright T-style guitars.
 
Above — A DSO trace of the Q6-Q7 feedback amp probed at the 22K load resistor. I  measured 26 Vpp output clean signal voltage — at 26.1 Vpp, the lower half started to clip. This image shows a virtue of split DC supply for making amplifiers: better headroom.  Not nearly as good as an op-amp, but pretty good headroom all the same.


Feedback Amp Notes

Above — This is my favourite AF feedback amp in single DC supply.  In Suzu version 4, I employed this particular feedback amp for Preamp 2 with a split DC supply. Simplicity, wide bandwidth, stability —  and medium to higher voltage gain make this a favourite amp for me. It goes well after a follower since the input impedance is relatively high and won't load down a source or emitter follower.  I use a VCC from 3 to 28 volts DC in my single supply design work and whatever I can muster from my power supply in my split DC supplies. Of course, you have to watch the transistor collector to emitter breakdown voltage. I stock (hoard) high voltage BJTs knowing they are getting scarce and more expensive.

In late 2021, retired EE Ken Kuhn suggested that I learn to make every discrete amplifier in split DC supply. (Paraphrasing) Ken wrote ... "any circuit can be biased to operate on single or split supplies and split supplies do not have to be symmetrical (i.e. +5, -12).  All that matters is the total supply voltage."

To that end, I learned to make all the common configurations such as common emitter, emitter/source followers and differential amplifiers with both BJTs and JFETs at various total supply voltages. I struggled with some feedback amps as the calculations seemed tricky and I had no example circuits to inform my own designs. I sent Ken the above 19 volt single DC supply feedback amp requesting help to convert it to split DC supply.

To my delight, Ken made a spreadsheet that did all the calculations and allowed the user to change supply voltages with the ability to adjust the gain to a desired value (combination of RE1 and RF).
Big thanks Ken!  You may change parameters like VBE -- it might be best to measure VBE and input that value, however, if not, the spreadsheet gets you close and offers a great learning tool.

Spreadsheet taken down for re-location to another server. 


Above — A screen capture from the spreadsheet manipulated to fit this image file. This shows an example of using the tool to run the calculations for my single DC supply amp shown earlier. Note that the feedback resistor idealized value = 510 Ω, not 560.  I adjusted RF using standard resistor values so that the 2 values VC2 center and VC2 actual were as close together as possible -- in this case 0.16 volts.
 

Above —My actual single DC supply amp with RF = 560 Ω. The difference between VC2 center and VC2 actual is only 0.6 volts, so well within the +/- 2V specified by Ken's spreadsheet. Notice the unloaded voltage gain rose by .91 . In reality my measured voltage gain was 11.7 -- the spreadsheet gets you close. You can manipulate RF and RE1 within reason to target more or less gain. The spreadsheet has a split DC supply example design defaulted into it. Between that example and my single supply examples here, the spreadsheet should prove easy to use if you ever build this feedback amp.

Within Suzu, RB1 can be made from parallel and/or series values, although my collection of resistors over 100K seems quite limited. To provide the Baxandall tone circuit with a higher input Z, I increased RB2 to 10K and made RB1 from two parallel 120K 5% resistors placed in series with a 150K 1% metal film resistor. I measured 208K from this resistor block -- it worked perfectly.

You may also stick a temporary pot for RB1 [ I used a 250K potentiometer] to find the exact center for the Q1 bias on the test bench. With a 1 KHz signal generator and DSO probe on the 22K resistor, I drove the amp just into soft clipping and tweaked the pot to find the sweet spot for a perfect bias voltage. I removed the pot and measured just over 208K.  Do not leave a regular potentiometer or trimmer pot in the actual circuit as it may add noise and potential for oscillations. 
 
The feedback amp also provides a soft start and silent power off for the guitar amp.

Output Filter

Preamp 2 contains a crude RC low-pass filter on the output. Some of my 10 inch speakers sound shrill -- and this switchable low-pass filter tames that down. Further, the added stopper resistor(s) changes the dynamics of the power amp. I like the 2nd or middle position switch a lot,  as it seems to make the guitar sound more “woody”.

I did make some active low-pass filter using FETs and BJTs and found they did not better,my tone. In the end, I preferred the RC filters since the added stopper resistors, plus the shunt caps provide me 2 additional practice tones to enjoy.

3. Power Supply

 Above — A basic power supply. The different green and orange LED resistors try to equalize their relative brightness on the front panel.  1 LED for each DC rail.

Above — For the first time ever, I'm using a commercial grade bridge rectifier and will also apply this part in my high powered amps. You may heat sink the GBUE2560 for high power amplifiers.

Above — Rectifier and 2 gorgeous reservoir caps for the DC power supply.

Above — The power supply transformer just sitting in the chassis prior to wire shortening and mounting.The Hammond 166L25 gives 12 watts out, while the166L20 gives about 8 watts clean output power. Further, if you regulate the op-amp DC supply with the 166L20, this means running +/-12 volts split as the unregulated DC voltage sags downs to less than 14 VDC on each rail when driven hard.

I also tested a larger transformer with 29 VDC unregulated on each rail & for awhile, Suzu was running at 27 Watts output power. The Hammond 166L25 and 166L20 have identical dimensions. In the end, I opted with the 166L25, since its higher output DC voltage allows running the preamplifier rails at 17-18 volts DC unregulated to get maximum headroom.

 Above — The power supply section mounted and tested. 

Above —  My downstairs Telecaster ™ with a Seymour Duncan Phat Cat single coil pickup in the neck slot and his Alnico 2 Pro™ in the bridge position. I added my newly designed, switchable treble bleed circuit in February 2023.  

 4. Power Amplifier    — P A —

Above — PA schematic. I chose different transistors for the input emitter coupled pair and also for the finals compared to the original GAA -12 Practice Guitar Amp. Further, I sank a little more current in the emitter coupled pair and the VAS/driver stack. At this point, I only plan to run voltage feedback in the global feedback loop, although, I can easily add current feedback if desired.

I measured a β of 540 for BC546B matched pair. The whole BC54-X- series seem an incredible BJT collection offering  low noise figure plus high β and, of course, is long obsolete. I've got 30 pieces of the über low NF BC549 in my parts bins for future 12 volt single-supply, discrete, low-noise AF amplifiers.

Above — Notice from Mouser. The day after I installed the power Darlington complimentary finals, I got this notice by email. Obsolescence might be the central story of my electronic hobbyist career ? Happily, I've got enough genuine power follower pairs -- both standard and Darlington style to last me for a long time.

 

Above —The finals mounted in their heat sinks. Once again a hack saw helped fashion DYI heat sinks.

 

Above — The finals and PA mounted in the "cake pan". The power transformer sat unmounted in this photo. Suzu with it smaller chassis and will go upstairs in our living room to serve as my main practice amp. The downstairs GAA -12 amp serves as my main transcription amplifier. I spend time downstairs  transcribing horn solos. I rarely listen to guitarists other than if a guitar happened to be on the song of the horn player whom I'm transcribing.

Above — Suzu's PA offers low distortion. I'm very happy with this PA stage. The matched input pair have obliterated the 2nd harmonic and I believe what's left are crossover + some intermodulation products from interactions with my outboard circuit, test leads, clips and probes. 

 5. Speaker

I chose the Eminence Legend 1058 speaker for my upstairs practice amp.

Fortunately, many kind YouTube posters have uploaded head-to-head trials with various 10 inch guitar speakers for comparison. I tend to favour Alnico magnet 10 inch speakers, however, dislike their cost. My "non Alnico" preference seemed to the the Legend 1058 in several videos. So I bought one and found it well suited my purposes. — and the added bonus,  it's not expensive.



Above — The large dust cap makes the speaker look bigger than 10 inches in diameter. This speaker is a gem. Ferrite magnet and weighs 2 Kg.

Above — Transfer function of the Legend 1058 from Eminence. It directly connects to what I hear with actual playing tests. In a cube shaped cabinet with my preamp circuit, the bass is OK while lower middle response sounds a little scooped. There is 1 "sharp" peak at ~2700 Hz, but the treble response starts to fall down a cliff at around 5 KHz. Perhaps a good fit for a Fender Telecaster ™ through a 10 inch speaker?  I prefer scooped lower mids for rhythm, but stronger lower mids for lead playing. There is no 'ideal' speaker for me it seems. 

Above — My wife designed & built a prototype cabinet from a plank of 12 inch wide, 3/4 inch thick pine. The final specs are 12 inches depth x 12 inches height x 14 inches width  [ or 30.48 cm deep x 30.48 cm height X 35.56 cm width ]. I stuffed some fibreglass pink insulation in the cavity to dampen any reflecting waves. The back is partially open with a 2 inch gap across the top end. This keeps out cats (protects the speaker), keeps in the insulation and gives punchy bass tones with some room audio fill through he back of the speaker cabinet.

Above — I've got a Jensen Mod 10-35 in another identical cabinet at the moment. I like the strong mids for neck pickup solos better when compared to the 1058, however, it sound quite bright. It's best to listen to a speaker for many months before you write in in or off.

6. Miscellaneous Photos

 


Best regards!   Click here for my Guitar-Related Index

Above — 1 of the Preamp 2 designs I explored, but later discarded.

 

GAA-12 Practice Guitar Amp

7 November 2022 at 03:54

 

Greetings!  This Fall, I built the first of 2 planned practice amps. Inspired by simple 1950’s tube guitar amps I too kept it simple. In those Golden-era amplifiers, you plug the guitar in 1 jack, the speaker in the other and hit the switch. Modern solid state guitar amplifiers with effect loops, frequency compensating gain control stages and features galore may just complicate things in the guitar - amp - player interface. While perhaps cool and fancy,  these added stages may carry high-value resistors that boost op-amp input current noise and also increase resistor-related Johnson noise too.

My goal = make a low noise jazz / clean guitar amp as opposed to a low distortion, high-fidelity practice amplifier. I remember having to turn the volume pot on my Stratocaster to 0 between songs in my Marshall 50 - 100 Watt amp days of lore. The amp sounded great, but was super noisy unless the rest of the band was playing loudly to drown the amp noise out. At my age, a quiet amp seems desirable.

Note, I completely redesigned the preamp on November 15th after first posting this amplifier on November 6, 2022. Two things changed to trigger that : [ 1 ] I moved to 10 inch speakers [ 2 ], I moved to playing Fender Telecaster guitars 95% of the time instead of an arch top. With my back and wrist pain, the Telecaster proves much easier to play --- and also it's Leo Fender's gift to humanity. Such a joy to play. Thus, I re-designed my practice amp around playing a Telecaster through a 10 inch speaker. The result is a basic preamp with few AC coupling capacitors in the signal path.


 

Project Index

1. Preamplifier and Tone stages
2. Power Amp
3. Power Supply
4. Miscellaneous Bench Notes
5. Video Links  (only 1, but more coming later)

 1. Preamplifier and Tone Stages

Above — Input stage also showing ground loop reduction techniques to eliminate 60 cycle hum.

In tube amps, we employ our quietest 12AX7 or alternate preamp tube in V1 -- or the first preamp position, since all arising noise gets boosted down the signal chain. Same for solid state design. We seek to input the guitar signal, filter off radio frequency interference, plus control & boost signal amplitude while adding minimal noise and hum.

I prefer a 12 K Ω input resistor for Telecaster guitars and I didn't have any in metal film, so placed two 22 K Ω resistors in parallel got get the 11K shown. For picofarad level caps, I use MLCC types with C0G temp compensation in all of my projects from AF to microwave. Both the positive and negative op-amp DC voltage pins get a 100 nF capacitor shunt to ground as close to the op-amp package as possible. It's OK if the temperature compensation of those particular 100 nF MLCC caps is X7R from my experiments.

An active gain control keeps the noise down. Like in tube amps, many solid state guitar amp input systems maximally boost the signal in the input stage(s) and then immediately attenuate it using a volume pot. This functionally works OK, but when a stage is operating at maximal gain, it’s also making maximum noise and today we may choose to apply noise - reducing active gain circuits with our op-amp & transistor design work.

I chose a warm, jazz guitar amp voicing inspired by the lovely Gibson amps of the 1950’s.
 
The above schematic also shows 1 ground loop prevention strategy to consider. Each stage including the power supply and PA are electrically isolated from the chassis by carving away copper around the mounting bolts + nuts. A single, insulated ground wire from each isolated board goes to the master star ground node located on the power supply board. Classic star grounding.
 
At the guitar input jack, the chassis becomes connected to the input jack bolt ground lug when you tighten the bolt. An insulated wire from the input jack ground lug runs to the EARTH ground on the AC receptacle. The non-grounded input jack lug coax centre runs to the op-amp input, however, the braid of the coax at this end goes to the star ground system as shown. The chassis gets connected to the star ground system only through the coaxial braid at the guitar input end of the coax. The result is no hum. I use RG-174, but any coax or shielded wire may work OK. No other coaxial cable are used in this guitar amplifier.
 
 
Above  — The entire preamp went onto this board. This photo shows an earlier iteration. I place some local DC filter capacitors on each board in my projects. On this board, 100 µF and 100 nF were placed. The blue and white wires move DC to the op amps positive and negative terminals. A guitar signal flows down copper wires along with its DC supply.

I employed genuine Texas Instruments brand NE5532s with a typical input noise density of  5nV/√Hz for the 2 op-amps that make the preamp. I enjoy this lovely, quiet part.


Above — The tone stack, buffer, plus final preamp stage with master volume control. This board uses a hybrid approach to tone control — a passive 1960's tone stack for bass, middle and treble -- plus active bass with a
Baxandall circuit. A regular Fender/Marshall style passive tone stack cuts too much bass for my needs. The active bass control turnover frequency is 80 Hertz and offers ~ 15 dB cut or boost.
I kept the impedance higher to allow hard boosting with no distortion or noise. This amp with a 10 inch speaker gives more bottom end than many solid state guitar amps with a 12 inch speaker.
 
The scaled to nearest standard value capacitor, classic Fender tone stack RC network use relatively low value potentiometers plus higher capacitance to reduce noise. With the active bass, this tone circuitry offers a wide variation in tone control. Fender / Marshall et al. tone stacks work best driving a high impedance, thus it drives a nJFET follower with 1.7 mA source current. This, in turn, drives the Baxandall circuit with a preferable low impedance.The FET drain is RC low-pass filtered and connected to the regulated, positive op-amp supply rail.
 
The master volume active gain stage uses the topology from first preamp stage — the additional resistor ( 1K here ) causes the 10K pot to change gain in a more linear fashion. As you age, your near vision worsens --- and also when playing, room light is often poor, so you might just adjust volume knobs “by ear”. This amp sounds very loud for 12.4 Watts and when cranked up, vibrates the walls in my den at low frequencies with a 10 inch speaker.

 
Above —The complete preamp board with some test wires and a temporary 1/4 inch input jack for bench testing.

2. Power Amp

Above — The PA schematic. 
 
Since this is a low DC voltage amp with plus/minus ~ 20.85VDC (unloaded) on the rails, common, low-voltage transistors such as the 2N4401 emitter coupled pair shown will work in the transconductance amp. All resistors = 1% metal film types as possible. Most are rated at ¼ watt. The emitter couple pair get degenerated with 49.9 Ω resistors to boost linearity. Some designers leave them off, however, PA distortion will increase dramatically. I think 49.9 Ω is a reasonable value for guitar PA transconductance amplifiers.

The pair get sunk by a current source biased for 1.48 mA. Even a simple current source design like I used greatly surpasses old-school long tail resistor biasing since the high collector resistance helps boost differential balance to reduce noise and distortion. For my current sources, I opted to use cheap BD139 transistors instead of small signal TO-92 types.

This PA lacks any protection circuitry for when something goes wrong. Thus, I overbuild to keep it running when something does go wrong. Guitar amps may suffer lots of punishment including when you are building and testing them. I feel that the current sensing and limiting protection circuits found in many commercial PA circuits move away from the spirit of the 1950’s style amplifiers where simplicity proved a key feature.  After all, if my PA fries a transistor or 2, I can fix it.

The voltage amp or VAS = a  genuine NXP brand BD-140 PNP job. I tried 5 PNP BJT’s in this slot: the venerable high voltage classic KSA-1381, a BF-423, a BD-238, the BD-140 -- and a suspect bootleg MJE-350. The MJE-350 gave poor gain and went in the garbage. The KSA-1381 offered the most gain but seemed a bit overkill -- and the others provided similar gain and PA clean signal power with bench testing.
In the end, the BD-140 seemed the logical choice for a practice amp.  Since I wanted this PA to offer good gain, I only degenerated the VAS emitter by 10 ohms which may lead to instability in some designs. You’ll commonly see resistor values of 33-47 ohms used in some commercial designs. Increasing emitter degeneration boosts stability plus noise while the lowering the PA gain. The measured PA voltage gain = 56.

The most sensitive part of the entire PA is the collector of the VAS transistor. I found a strange phenomenon. When I put the 'standard' 68 to 120 pF cap between its collector and base, HF oscillations occurred and I saw distortion of the PA output when looking in my PA in a DSO with low levels of 1 KHz signal generator input. I actually remembered to save these image files as an FFT and a sine wave:

Above — Distortion caused by the VAS feedback capacitor that went away when I cranked the input signal up above 10 Vpp. When I removed the cap, no distortion appeared at low levels, but re-emerged at high levels of input drive. I left out the 120 pF feedback cap and instead installed a 10 Ω resistor plus 56 pF shunt capacitors on each arm driving the Darlington complementary power followers.  This eradicated all instability at all input signal levels.

Sadly, when I built the master volume gain control circuit and connected that up to the PA and then my signal generator to its input, the distortion problem re-emerged! Thus, I added back the 120 pF feedback capacitor and the PA stabilized at all signal levels. Likely, increasing the VAS emitter degeneration would have helped, but I can live with 3 small capacitors stabilizing my PA. I find it best to add stabilizing capacitors after you build and look at your PA with a dummy load, signal generator and DSO (‘scope). Then decide what capacitors you need add to remove HF oscillations.

Continuing on ... a similar current source biased for 1.77 mA sinks the VAS  & output driver stack. I stopped using diodes for biasing the output followers in my PA stages – rather, I prefer to run a single BD-139 with fixed bias for simplicity. The 1K5 resistor going from collector to base gets soldered in. Then, I temporarily solder in a 5K pot between the base and emitter nodes and tweak the pot until the crossover distortion disappears. The pot is then removed and measured with an ohmmeter.
A nearest standard value resistor ( in this case 2K7) gets substituted for the pot and then a final check is done with a DSO with or without an FFT as you can see easily crossover distortion in a sine wave on your 'scope. You might even further check this by ear into a speaker while playing single notes on the thicker guitar strings. The voltage across the power follower biasing NPN transistor is just over 2.1 VDC.

For guitar amp PAs, I now prefer using complimentary Darlington style transistors like the TIP142/147 pair. It simplifies design and works well. Other transistors I may evaluate in the future include the BDX33C/BDX34X, BDW93C/BDW94C and the TIP 127/TIP 122.

Above — The maximum clean signal power into a dummy load with all harmonics < 60 dBC. Very happy.


Above — Heat sinks fashioned for the TIP 142/147 power follower pair. I ran the amp in test mode with signal generator + dummy load at 10 Watts for 30 minutes and the PA temperature measured ~29 degrees C. Hulky 10 amp transistors on big heat sinks in a  low power guitar amp should last a long time.
 

3. Power Supply

Above — The split DC voltage power supply. I employ no switch as my amps AC plug into a certified, high-grade, commercial power bar that is turned off and then unplugged when the amp is not in use. Power supplies involve voltage + current that may cause injury, death or fire. Only work on power supplies and/or amplifiers if you are a certified to do so. You incur all liability arising from all electrical equipment problems, accidents, or mistakes. Safety. Safety. Safety.
 
LED apparent brightness is adjusted by the current limiting resistor to each. 1 LED monitors each rail in my designs. Orange = positive is my personal standard. If your PA is self-oscillating, you might even see an LED flicker.


Above — Twins! I purchased these 2 light, low power transformers for my 2 practice amps. The 25 VAC RMS centre-tapped  transformer [1L6625] went into the GAA-12 amp. The 20 VAC RMS transformer will go in an even smaller practice amp for our living room. It will hide it on a bookshelf and drive a 10 inch speaker.


Above — The genuine Nichicon brand capacitors that went on the power supply board to filter. We now have to worry about bootleg transistors, capacitors, power resistors, linear ICs and more. Such as pain! Caveat emptor.
 
Finally, the op-amp voltage regulators went on their own small PC board:

 
 

Above — Parts for the op-amp voltage regulators. Again, I overbuild. These hulky, slow transistors will last longer than I will -- and provide extra stiff voltage regulation.

Continuing on... a couple of the latest amp chassis photos I call the passive tone stack 'bass', the fat control:
 
 

4. Miscellaneous Bench Notes

 
Above — A bench test jig that contains a TIP 142 and TIP 147 pair that I use for PA board development.

 
Above — The reverse view of the PA test jig seen from the opposite angle. It contains a pair of 0.22 Ω resistors, a Zobel network and an isolated speaker jack. The yellow wire passes through to the 0 volt centre rail. 


Above — The GAA -12 PA board under test with 1 or 2 temporary parts attached. Since the PA transistors are normally mounted in heat sinks in your amp chassis & connected with wire or PC board paths to the rest of the PA circuitry, this test jig mimics them well. You can instant tell if you made a mistake or parts are broken etc.. 
When I mounted the PA board in the amp chassis and the PNP transistor did not work, I knew it was not the PA board at fault. It turns out that the 0.22 Ω power resistor connected to the PNP follower inside the amp chassis was open circuit. I didn't have any more, so, then changed both to 0.1 Ω emitter resistors as I had several of these in stock. From now on, I'm sticking with Vishay brand wire wound resistors as bootleg power resistors have sadly made their way into our parts bins. I prefer 0.22 Ω emitter resistors to boost stability in the power follower pair.
 

 
Above 2 pictures — The transformer and power supply, input, master volume/ DC regulator & PA boards -- plus the heat sinks all mounted in the chassis. The guitar amp input is as far away from the power supply as possible.


Above — Reverse view of the the entire preamp module under development. This likens a blank canvas with 2 op amps plus all the potentiometers installed. It's now up to you to install the right combination of resistors + capacitors to make a nice guitar amp. It's really that simple in 1 aspect. This entire module goes into the amp chassis and the pots line up with the holes drilled in the metal chassis.

5. Video Links  (only 1, but more coming eventually later)

My videos look better on YouTube proper
 
The only video so far is this short 1 already posted on Oct 22, 2022
 
 
 
 
My YouTube Page :  QRPHB YouTube

My Guitar-related Index :  Click
 
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