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LabBook: Project TouCans on/off relay a bit further along

Over the weekend, KOTBTY and I got to spend more time moving the CW key relay inside Project TouCans and adding a power on/off latching relay. As you can hear and see in the video below, the latching relay is up and running! Thanks for Simon Willison for the Claude artifact that enabled me to easily package up the video below.


Ha, that's interesting! It's not so much a video packaging as a video thumbnail tool, which is of course what it said it was. Well, here's the video all bundled up into an iframe ready for your viewingβ€”and listeningβ€”pleasure. I'll have to work with the gang on a version of the tool that outputs iframes soon.



What you can see in the video: the Darlington array has two control leads coming into it from the PICO-Ws GPIO 17 and GPIO 18 pins, (the orange and red wires respectively.) Now that we're using a latching relay, we need one control wire to latch the power on and a second wire to latch the power off. Positive rely coil power is attached directly to the latching relay, but the circuit through each coil to ground is broken by the Darlington array. When the Pico-W signals to the Darlington array to conduct for a fraction of the second, the appropriate relay coil, (either power-on or power-off), is energized and then the connection is latched by the internal latching magnets of the relay.

LabBook: Project TouCans Power and Keyer Relay Remoting

Β One remotely controllable switch that Project TouCans has been missing is an on/off switch. Once the rig's up in the air, it's powered until we bring it bakc down or the battery goes dead. We're working on changing that. A few weeks ago after reading about Darlington arrays on a ham radio forum message I can no longer locate, we put a plan in place. K06BTY got our twow main comcponents soldered ont a board and we stepped away from the project for a few weeks. We're back and just about ready to go.

Here's what we have now


K06BTY installed our keyer relay dead-bug style using superglue below the single-pole double-throw power relay. We're using the Darlington relay pictured at the top of the column to protect the Pico-W from directly delivering current to the relay coils, an activity that can destroy at least the GPIO portion of the Pico-W, (ask me how I know.)

More updates soon. For step by step progress updates see TouCan's github page for this project.



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